Portland Community College 17705 NW Springville Rd, Portland, Or. 97229
Engine Rebuild and Lab Procedures
Spring: 2015 March 30- June 12
CRN: 27075 12 Credits
Prerequisite Math 20 or higher, Reading 80 or higher
Instructor: Robert Bonner firstname.lastname@example.org
Phone: Shop: 971-722-7210
Office: RC Building 2-230
Class Hours: 05:00 PM-10:30 PM Monday through Thursday.
Rock Creek Campus. Bld 2/Room 117
Office Hours: 04:00-05:00 PM Monday through Thursday, Friday by appointment
Text: Medium/Heavy Duty Truck Engines
Sean Bennett, 4th edition ______________________required
Chapters: 1 - 15 Answer chapter questions
Introduction to bearings _______________________ required
Introduction to seals __________________________ required
Introduction to torque _________________________ required
Introduction to fasteners _______________________ required
Hoses Tubing and Couplings ___________________ required
Hand Tools _________________________________ required
Supplies Diesel Tool Kit ___________required by beginning of second week
Spiral Notebook _________________________ required
Paint Pen (any color) _____________________ required
Lap Top or PC based Tablet __ _______________ required
Operating System: Windows 7
CPU speed: 1 Ghz
RAM memory: 1 Gigabyte
HDD storage: 16 Gigabyte
Network adapter: Wireless
Ports: 2 each USB 2.0 or greater
Software: MS Word or compatible word processor
Dell Inspiron 15
Asus Transformer Book T100TA
Microsoft Surface 2
Course content: Learn engine theory, engine components, and proper engine rebuild
Introduced to basic engine electrical systems, shop tool use and
Maintenance and Identify how all of the internal systems of an engine become a functional unit.
Cover Lift Truck safety and operation.
Students will maintain a daily portfolio and complete a project packet. Continued On Next Page
This is an outcome-based course utilizing a lecture/lab
format including videos, workbooks, demonstrations, lectures, written assignments and hands on learning. Professional practices such as safety, reliability, communication and work ethics are integral parts of this course.
DS 101 Course Content Guide
Attendance: Daily attendance is required for this course, however missed
time may be made up, with instructor’s approval.
Three missed days equals grade lowered one letter. Two late arrivals
equals one missed day. Leaving early equals arriving late.
Note: All tobacco products are banned on all PCC property.
Sleeping in class, talking during lectures, coveralls on while seated in the chairs, ear phones, hoodies, feet on tables and inappropriate language are also banned.
Note: Audio or visual recording of this class is prohibited without
Note: Food will not be consumed in class room (Drinks ok)
Note: Safety Glasses, Coveralls and Work Type Shoes will be worn at
all times while in the Shop. They are also required in any other areas
while work is being performed.
Note: All personal electronic devices will be turned off during class.
Except for instructor authorized learning tools.
Note: Work ethics include; safety, quality of workmanship, cleanliness,
punctuality, time management, and the ability to work with others.
Student may be asked to leave class because of safety violation.
Note: Student must with draw by the first Saturday (10:00 PM) of the term ( April 4 ) on line via MY PCC, to be eligible for refund.
Add/drop/withdraw deadlines for the term
Note: Instructional ADA statement
Students who experience disability-related barriers should contact Disability Services [www.pcc.edu/disability]. If students elect to use approved academic adjustments, they must provide in advance formal notification from Disability Services to the instructor.
Note: Letters of recommendations must be requested in writing from the
All email communication must be via “My PCC” email address.
Note: This syllabus may be amended at the Instructor’s discretion
Assignment/exam calendars, etc, may be changed in response to, but not limited to, institutional, weather, and other class problems
Student Rights and Responsibilities
It is the student’s responsibility to be familiar with the:
Portland Community College Student Rights and Responsibilities,
Code of Conduct
Academic Integrity Policy
Students are required to complete this course in accordance with the Student Rights and Responsibilities Handbook. Dishonest activities such as cheating on exams and submitting or copying work done by others will result in disciplinary actions including but not limited to receiving a failing grade. See the Academic Integrity Policy for further details
Equal opportunity statement
Children on PCC Properties
PCC Grading Guidelines
Grading policy: Attendance 30%
Tests and quizzes 30%
Written assignments 30%
Work ethic 10%
Letter grade: A_____________ 90 through 100%
B _____________ 80 through 89%
C _____________ 70 through 79%
D _____________ 60 through 69%
F _____________ 0 through 59%
Portland Community College Diesel Technology
This attendance policy is a department policy and is implemented into all Diesel Service Technology program classes. The department instructors believe this to be important to provide consistency among the different classes and instructors.
Reliability is a growing concern of the local Diesel Technician employers. If technicians come late, leave early and consistently miss workdays, the most mechanically skilled are not productive and will not maintain an advancing career. This attendance policy simulates what is expected by our industry and will help in preparing students to enter the workforce as reliable employees.
1. For each three days missed per six week module, the earned
module letter grade will be lowered by one letter.
2. Late to class two times is equal to one missed day.
3. Leaving early is equal to coming late and will count
Note: When special circumstances arise, the instructor may allow the student to make up missed time after hours or by completing additional course-work on the student's own time. Examples of special circumstances may include but are not limited to family illnesses or death, jury duty and National Guard duty. If you foresee special circumstances arising, see your instructor before the days are missed to see if arrangements can be made to make up your time.
DATE: February 27, 2015
TO: Diesel Service Technology Students
FROM: Diesel Service Technology Faculty
RE: Break and Clean-up times
Diesel Service Technology day classes will break for lunch at 10:30 a.m. The lunch break ends at 11:00 a.m. Night class dinner break will be from 6:00 to 6:30 PM.
All shop work must stop during this time unless your Instructor is present and you have Instructor permission.
Students are required to participate in daily clean-up which will begin at 12:15 p.m. Monday through Wednesday and 12:00 p.m. on Thursday. A horn will blow at for each lunch break and at the start of each clean-up period.
Night class clean up and breaks will be at the instructor’s discretion.
If a student is to leave the classroom or lab area, for any reason, we ask that the student first inform the Instructor so the Instructor does not waste time trying to locate missing students.
SHOP SAFETY GLASSES POLICY
Diesel Service Technology
Portland Community College
Safety glasses are required in most of our local shops to minimize the chances of eye injuries and are required in the Diesel Service Technology Program.
Safety Glasses are on the student’s required tool list!!
The specifics of the policy are as follows:
1. Safety glasses must be OSHA approved.
2. Safety glasses are part of the students required tool list and are to be furnished by the students.
3. Students, Instructors and visitors are required to wear approved safety glasses while in the main lab area regardless of the work being done.
4. Visitor Safety glasses are available in the tool room.
5. Safety glasses are available for purchase in the bookstore.
6. It is the instructor’s discretion to require safety glasses in the classrooms.
7. Glass cleaner and tissues are available at the tool room window.
8. All Instructors are responsible for enforcing this policy.
PORTLAND COMMUNITY COLLEGE
DIESEL SERVICE TECHNOLOGY
REQUIRED TOOL SET
The staff at Portland Community College strongly recommends purchasing high quality
tools that have a lifetime guarantee. Students have an excellent opportunity to purchase
tools and tool storage at a substantial discount through many different vendors who
support the Diesel Program.
It is recommended that students contact a Diesel Service Technology Instructor for
guidance in the purchasing of the required tool set. Information on purchasing tools can
be obtained by calling the diesel shop at 971-722-7210.
This tool set is adequate to accomplish the work required of the students during class and it
will enable the students to accomplish the work required of them when they first are
employed. It should be understood that technicians must continue to build their tool
complement throughout their career.
It is understood that some pre-packaged vendor tool kits may vary from the Portland
Community College required tool list. If the vendor tool kit varies greatly for the PCC
required tool list, speak to an instructor to ensure that your purchase will provide you with
the needed tools to complete your classes
A current tool list is available upon request.
Diesel Service Technology
Safety Clothes Policy
In order to better prepare students for the field of Diesel Service Technology and to better protect the Technicians in our shop, the Diesel Service Technology department has adopted the following policy.
• Safety glasses will be worn at all times in the main shop. Safety glasses are up to the discretion of the instructors while working in the class rooms.
• Coveralls will be worn at all times while working in the shop. Wearing coveralls in the class rooms is up to the discretion of the instructor. Coveralls must be in good condition, free from holes, rips and tears. New coveralls are available in the book store.
• Work shoes are required at all times while working in the shop. These shoes must be 100% leather top and must be a work type non-slip in shoe. (steel toe recommended)
Note: These safety rules apply to everyone before, during and after class.
The rules and safety procedures listed below were designed to minimize safety hazards and maximize instructional time. If you do not understand any of the below listings, contact your instructor for further information.
GENERAL SHOP RULES AND SAFETY PROCEDURES
GENERAL SHOP RULES:
1. Students are not allowed in the tool room without permission.
2. The lab telephone and the telephone in the resource center will only be used with instructor's permission on a lab related phone call or if there is a personal emergency.
3. The use of tobacco products is prohibited in all Diesel classrooms and lab areas as well
as inside the main shop.
4. Personal tools are required for each student if the student is to receive credit for the day.
5. Tools will be checked using established checkout procedure.
(See tool room attendant for checkout procedure.)
6. Students must check out a locker from the instructor if they are to put a personal lock on the locker.
7. Any outside projects must be authorized by an in-shop work repair sheet with the responsible instructor’s signature.
8. Think safety when working with equipment and components; protect your eyes and hands.
9. Support vehicle with proper jack stands and always use wheel blocks to secure vehicle.
10. Safety glasses must be worn at all times in the shop area. You can purchase them in the
11. Approved tinted goggles must be used whenever using the oxyacetylene torch.
12. Safety shields must be worn while grinding or using a wire wheel.
13. Unauthorized visitors will not be permitted in the shop.
14. Horseplay and throwing of tools, components or equipment will not be tolerated.
15. Approved eye protection must be worn when using any testing equipment, which involves high pressure.
16. Students are required to wear appropriate dress. (Leather topped shoes; no tank tops, and no shorts, coveralls are required when working in the shop area and must be worn.)
17. Inform an instructor of any potential safety hazards, be safety conscious.
18. Do not wear watches, rings or loose clothing when working around equipment.
19. Do not use mushroomed punches or chisels.
20. Components placed in a vise must be secure before repairing component. Soft jaws should
be used, to prevent damage to the components.
21. Do not use worn or low quality tools that may slip off bolts and nuts. Replace worn bolts or
nuts that could cause a wrench or socket to slip.
22.. Do not weld, drill or modify the tabletops or lab area equipment in any way.
23. Make certain that the bench rest on a pedestal grinder is not more than 1/8th inch from
the grinding wheel. Protective guards must be on the disc grinders.
24. Do not grind non-ferrous metals on the pedestal grinder.
25. The use of all power tools must be approved by the instructor.
26. Tools in need of repair must be reported to your instructor and to the tool room attendant.
27. Only students that have been instructed in the operation of the glass bead machine,
pressure washer, and parts cleaner will be authorized to use the machine. Instructor
permission is required for use of the glass bead machine at any time.
28. Report all electrical cords and air hoses that are in need of repair to the instructor and
the tool room attendant.
EQUIPMENT (MACHINE) SAFETY:
29. Equipment in need of repair must be reported to your instructor and to the tool room
30. Any mobile equipment must be tagged and disabled before repairs are performed.
31. Only students that have been instructed in the operation of the forklift will be authorized
to use the machine (see forklift safety rules).
32. When performing equipment tests, the area around the equipment should be roped off or
At any point during the testing if anyone enters or approaches the area, stop the test
33. While performing test on equipment, there should always be one person seated at the controls and one person should be designated as the safety spotter. The parking brakes should be set, stabilizers should be down, and students should be standing in the safe area in full view of the operator.
34. Students will clean their area daily and participate in shop clean up.
35. Garbage cans must be emptied when daily.
36. Floors will be kept clean and free from trip hazards. Clean up oil spills as soon as they
happen or are discovered.
37. Keep all walkways clear at all times.
38. Return fire extinguishers only if they are still charged and bring any that are low to
the tool room attendant.
Portland Community College Diesel Service Technology
Required Tool List Waiver
All students attending core program classes are required to have a complete set of tools each day of class (see required tool list). Students will not receive credit for attending class each day in which the students do not have tools.
Students who do not have the funding to purchase tools or have another good reason for not having tools for class, must have this tool waiver completed by the instructor. This waiver is only valid through the expiration date indicated on the waiver and will automatically expire at the end of each module.
Tools listed on the required tool list will not be checked out from the tool room to students who do not have a waiver. The waivers will be kept in the tool room.
Students Name ________________________________________ Today’s Date ______________
Instructor ________________________________________ Course # ______________
Boxed area to be completed by instructor only.
Reason for waiver ________________________________________________________________
Student is authorized to check out the following tools from the tool room. Attach syllabus or other class specific documentation if necessary.
Instructor Signature __________________________________ Expiration Date ______________
DS 101 Spring 2015.
I understand and agree to the grading criteria and to observe all safety and ethical expectations for this class,
Student signature: ___________________________________Date:___________________